Investment Casting Process
We manage every step, from design to final quality control, in a controlled, traceable manner with a commitment to high precision.
STEP 01Design and Technical Analysis
The part's technical drawing, operating conditions, tolerances, material requirements and manufacturability are evaluated by our engineering team. A production plan suited to the casting process is prepared.
01 ENGINEERING Technical Analysis 01 PATTERN Wax Pattern 02 02 STEP 02Wax Pattern Production
Wax patterns representing the geometry of the final part are prepared under controlled temperature and pressure. Dimensional accuracy and surface quality are checked before moving on to the next stage.
STEP 03Cluster Assembly and Ceramic Coating
The wax patterns are assembled on a suitable gating system to form a cluster. The assembly is coated in layers with ceramic slurry and refractory materials to create a durable ceramic shell.
03 CERAMIC SHELL Shell Building 03 DEWAXING Dewaxing 04 04 STEP 04Dewaxing and Shell Firing
The wax inside the ceramic shell is removed in a controlled manner to create the casting cavity. The ceramic mold is then conditioned under suitable process conditions and brought to the metal casting stage.
STEP 05Melting and Casting
The metal or alloy suited to the project is melted under controlled conditions. It is poured into the prepared ceramic molds to achieve the desired geometry and mechanical properties of the part.
05 CASTING Metal Casting 05 FINISHING Finishing 06 06 STEP 06Cleaning and Finishing
After solidification is complete, the ceramic shell is removed, the parts are separated from the cluster, and the necessary surface cleaning, grinding, deburring and finishing operations are carried out according to project requirements.
STEP 07Quality Control and Measurement
The produced parts undergo dimensional and visual inspections in line with the technical specification and customer requirements. Products whose conformity is verified are prepared for shipment.
07 QUALITY Inspection & Measurement 07 ASLANTAŞ GROUP
